Effect of pre-annealing on chemical configuration and heteroatom doping of highly active carbon catalysts for the oxygen reduction reaction

Heteroatom-doped carbon catalysts are promising alternatives to platinum group metal-free catalysts for oxygen reduction reaction (ORR). To enhance the ORR activity of carbon-based catalysts, the break of electroneutrality and number of active sites must be maximized. In this study, an annealing process at a mild temperature was introduced before heteroatom doping to control the content and configuration of the oxygen functional groups on the graphene oxide (GO). Pre-annealing affects the chemical configuration and the porosity of GO such that the epoxy groups are converted into carbonyl groups accompanying the defect formation. Interestingly, The carbonyl-enriched environment allowed ammonia borane, as a dopant with nitrogen and boron atoms, the enhanced doping performance, inducing the formation of higher number of heteroatom doping sites and additional defects in the graphene lattice. The aBNG-150 catalyst demonstrated outstanding ORR activity in both half- and single-cell evaluations because it had the highest heteroatom content and meso/macropores derived from the elimination of oxygen functional groups, which can facilitate ORR catalytic activity and O2 diffusion pathway. Therefore, we believe that this approach provides an effective route for synthesizing carbon-based catalysts with remarkable ORR performances.