A feasibility study of hybrid forward osmosis-solar evaporation process using melamine sponge loaded with polypyrrole (PPy@MS) solar evaporator for desalination of brackish water

The application of the osmotic pressure-driven forward osmosis (FO) process is limited due to the high costs for regeneration and replacement of draw solution. A hybrid FO-solar evaporation (SE) hybrid process was systematically investigated to produce fresh water from desalination of brackish water. The melamine sponge loaded with polypyrrole (PPy@MS) composite material was synthesized by loading light-absorbing polypyrrole (PPy) into a network of melamine sponge (MS) substrates. As a solar evaporator, PPy@MS material showed high light absorption, water evaporation, and anti-pollution abilities in the FO-SE process. Feasibility for operating the hybrid desalination process was studied in terms of solar evaporation rate, salinity tolerance, hydrophilicity, and mechanical strength of PPy@MS, and desalination performance, including water flux, ion removal, reverse salt flux, and membrane fouling. Characterization results indicated that PPy@MS performed a high interfacial molecular transformation, solar energy accessing ability, salt-tolerance, and mechanical stability in a long-term FO-SE operation, achieving an evaporation rate up to 2.80 kg·m−2·h−1 (1 sun, 1 h) and ion removal rate of 99.9 %. A maximum evaporation flux of 17.4 L·m−2·h−1 was monitored in the FO-SE process using 2 M NaCl as the draw solution (FO film area: 5 cm2). Solar-driven evaporation via PPy@MS was able to assist the continuous operation of the FO-SE process with high water flux. This work proposes a novel sustainable hybrid FO-SE technology for FO desalination of brackish water and other saline water bodies.