Effect of laser power on the microstructure and corrosion resistance of laser cladding Mo2NiB2 coatings

In this study, Mo2NiB2 coatings were prepared by the laser cladding technique and the relationship between coating microstructure and corrosion resistance with cladding power was analyzed. The results showed that Mo2NiB2 was reactively generated in all coatings while Mo2FeB2 and (Fe, Ni) were also present in the coatings due to dilution of the substrate. There was a good metallurgical bond between the coating and the substrate. The white cermet phase and black Fe-rich phase alternated within the coatings. As observed from the surface, the ceramic phase spreads out in a flattened shape and the black Fe-rich phase was present in a large number of pores. Due to the overdilution of the substrate, the volume of the ceramic phase decreased at a power of 800 W and the Fe content within the coating increased. The corrosion resistance of the coatings increased as the laser power increased from 500 to 700 W. Then the corrosion resistance of the coatings decreased at 800 W due to the excess Fe content and the decrease in the relative content of Mo2NiB2 and (Fe, Ni). Mo2NiB2 coating prepared at 700 W has the best corrosion resistance.