Life cycle greenhouse gas emissions of concrete containing supplementary cementitious materials: cut-off vs. substitution

Existing life cycle assessments of concrete containing supplementary cementitious materials (SCMs) hinge on methodological procedures that might skew the results towards the conclusion that increasing the use of SCMs in concrete always decreases greenhouse gas (GHG) emissions. These procedures relate to the treatment of co-products and selection of functional units. Co-production is typically addressed via cut-off procedures and by-products are always considered to be unconstrained resources, while functional units often do not account for exposure conditions and concrete properties such as strength and workability. To address this limitation, the aim of this study was to investigate the GHG benefits of using SCMs by (1) adopting different approaches to solve multifunctionality (cut-off vs. substitution) and (2) including strength, workability and exposure conditions of concrete in the functional unit. Ontario (Canada) was used as case study, and both SCMs currently used there (i.e., slag, silica fume and metakaolin) and a wide range of alternative cementitious materials used around the world (i.e., fly ash, oil shale ash, calcium carbide residue, volcanic ash, coal bottom ash and rice husk ash) were investigated. The new contribution of this study reveals that different conclusions can be drawn when different methodological procedures are adopted. If the market for SCM is constrained (i.e., by-products are already fully utilized) and the unconstrained alternative on the market is Portland cement, the benefits of using SCM are greatly reduced, or even reversed, if the substitution approach is adopted. In contrast, unconstrained SCMs result in considerable GHG savings unless they significantly reduce the water-to-binder ratio to reach a prescribed strength and require long distance transport.