Effect of silicon addition on the corrosion resistance of Al0.2CoCrFe1.5Ni high-entropy alloy in saline solution

In the paper, the effect of Si content on the microstructure evolution and corrosion properties of Al0.2CoCrFe1.5NiSix (x = 0, 0.1, 0.2, 0.3) high entropy alloys (HEAs) was systematically investigated. With the addition of Si element, the microstructure changed from single face-centered cubic (FCC) phase in the Al0.2CoCrFe1.5Ni and Al0.2CoCrFe1.5NiSi0.1 HEAs to a dual-phase structure composed of FCC and body-centered cubic (BCC) phases in the Al0.2CoCrFe1.5NiSi0.2 and Al0.2CoCrFe1.5NiSi0.3 HEAs. In addition, the corrosion mechanism has been analyzed by elemental analysis and corrosion morphology. The electrochemical measurement results indicated that the Al0.2CoCrFe1.5NiSi0.1 HEA possessed the best corrosion resistance (Ecorr = − 215 mVAg/AgCl, Icorr = 256 nA/cm2) because the small amount of Si element improves the corrosion resistance of the single-phase FCC HEA. When the Si content increased to 4.08 at% (x = 0.2) and 6.00 at% (x = 0.3), the galvanic corrosion was caused by BCC, resulting in the selective dissolution of the BCC phase and the decrease of corrosion resistance. This research results will help to understand the potential applications of doped trace Si element as a matrix element in single-phase FCC HEAs with good corrosion resistance.