Effect of steel fibre with different orientations on mechanical properties of 3D-printed steel-fibre reinforced concrete: Mesoscale finite element analysis

It is widely recognized that steel fibres exhibit directional distribution during the preparation of 3D-printed steel fibre reinforced concrete (SFRC). The degree of fibre orientation varies due to several factors, such as nozzle size and layer height. This variation in fibre orientation range may result in different mechanical performance exhibited by 3D-printed SFRC at hardened state. To explore the relationship between steel fibre orientation and the mechanical properties of 3D-printed SFRC at hardened state, this study firstly establishes three-dimensional mesoscale finite element models based on the distribution of fibres in 3D-printed SFRC. The steel fibre and matrix work together through a mechanism for fluid-structure interaction between models. Then, compares the simulation results with experimental data to verify the accuracy of the models. After that, different steel fibre distribution orientations were set, and parametric analysis was conducted for the compressive and tensile loading conditions to explore the effects of fibre orientation on the damage mode and strength of 3D-printed SFRC. The results indicate that 3D-printed SFRC exhibits different damage modes with varying steel fibre orientation ranges. Additionally, the strength of 3D-printed SFRC varies in steel fibre orientation range and exhibits anisotropic characteristics. This study provides a theoretical basis for improving and controlling the performance of 3D-printed SFRC in future engineering applications.