Fabrication of superhydrophobic and flame-retardant polyethylene terephthalate fabric through a fluorine-free layer-by-layer technique

Abstract Polyethylene terephthalate (PET) fabric materials are broadly applied in daily life. However, on one hand, they suffer problem of easy contamination by dust owing to their hydrophilicity, which largely reduce their lifetime. On the other hand, their inflammability will bring many potential safety hazards. Therefore, in this paper, PET fabric material with superior superhydrophobicity and flame retardance through a fluorine-free layer-by-layer (LBL) method was developed, which effectively extended its lifetime and range of applications. The LBL technique was realized through assembly of the mixed polyelectrolytes include chitosan (CS), phytic acid (PA), and ammonium polyphosphate (APP) for only two bilayers (BL), which endowed the fabric superior fire retardance. A final layer consisted of steel slag (SS) particles and octadecylamine (ODA) were further assembled onto the flame-retardant fabric, which successfully gave rise to superior superhydrophobicity with water contact angle (WCA) of 155° and water sliding angle (WSA) of 2°. Compared with the pure fabric, the limited oxygen index (LOI) values of the coated fabric were enhanced from 19.8% to 29.2%. The finally obtained fabric also showed excellent self-cleaning and anti-fouling capabilities. It could be used to highly efficiently separate various oil–water mixtures. It also could endure long-time heating treatment at high temperature of 180 °C without affecting the superhydrophobicity and flame retardance. This method was fluorine-free and made good use of waste SS particles. Such fabric was believed to find vary promising applications in water repellence, self-cleaning, flame retardance, anti-fouling, and liquid separation fields.