A robust platform streamlining aromatic noncanonical amino acid biosynthesis and genetic code expansion in E. coli

Genetic code expansion has significantly enhanced the diversity and functionality of proteins in the biological world, leading to a wide range of applications in catalysis, biology, and medicine. Despite the extraordinary advances in genetic code expansion over the past years, the availability and cost of noncanonical amino acids (ncAAs) remain one of the major obstacles, particularly for large-scale industrial production. In situ biosynthesis of ncAAs from commercially available precursors offers a promising solution to this challenge, yet only a few biosynthetic pathways for specific amino acids have been reported to date. To address this gap, we present a robust platform that couples the biosynthesis of aromatic amino acids with genetic code expansion in E. coli, enabling the production of proteins and peptides containing incorporated ncAAs. Forty amino acids with diverse functional groups were synthesized from aryl aldehydes by a biosynthetic pathway comprising two heterologously expressed enzymes and one endogenous enzyme. Nineteen of these amino acids were successfully incorporated into superfolder GFP (sfGFP) using three classic orthogonal translation systems. The platform's versatility was further demonstrated by the production of macrocyclic peptides and antibodies containing functional ncAAs, such as para-azidophenylalanine and para-boronophenylalanine. We envision that the simplicity, efficiency, compatibility, and broad applicability of this biosynthetic pathway and the platform will greatly facilitate the production of peptides, enzymes, and antibodies containing ncAAs, thereby accelerating their use in various applications.