A novel stick-slip piezoelectric actuator based on two-stage flexible hinge structure

The traditional stick-slip piezoelectric actuator uses a single flexible hinge structure, and the output force of the piezoelectric stack is greater than the clamping force between the driving foot and the slider, resulting in a small working stroke, slow speed, and poor load capacity. A new piezoelectric actuator based on a two-stage flexible hinge structure is proposed. The piezoelectric actuator uses a combination of a lever flexible hinge and a triangular flexible hinge. The working stroke and speed of the actuator are enlarged by the lever flexible hinge, and the output force of the piezoelectric stack is perpendicular to and greater than the clamping force between the driving foot and the slider through the triangular flexible hinge, which enhances the load capacity of the actuator. First, the structure and working principle of the piezoelectric actuator are presented. The lateral output displacement of the piezoelectric ceramic stack is amplified by the lever amplification structure so that the triangular flexible hinge structure is then used to convert the lateral displacement into a coupled motion composed of longitudinal and lateral displacement to drive the slide rail to generate total displacement. Then, the superiority of the piezoelectric actuator was verified through the analysis of displacement amplification and clamping force and finite element analysis. Finally, the performance of the piezoelectric actuator is studied. It can produce an output speed of 354.55 mm/s under a driving voltage of 4.7 kHz and 150 V, and the maximum load can reach 3 kg. This article provides a new design idea for stick-slip piezoelectric actuators.