Insights into internal oxidation of SiC/BN/SiC composites

Abstract The article presents new observations of the physical manifestations of internal oxidation and volatilization in SiC/BN/SiC composites. The observations are made on both unbroken and broken minicomposite specimens before and after 12 h exposures at 1000°C in dry air with 10 ppm water vapor. The observations are enabled by a sample preparation method involving ion‐mill sectioning and polishing. Complementary analyses of volatilization and closure of resulting gaps are also presented. The observations show that BN is generally consumed in two stages: (i) through reaction with oxygen along the interfaces with both the fiber and the matrix, producing two concentric annular pockets of borosilicate glass and an intervening annulus of progressively thinning BN; and (ii) subsequent volatilization, through the reaction of boria with trace amounts of water vapor in the environment to form borohydroxide gases. The spatial extent to which these processes proceed is governed by a competition between the outward diffusion of reaction gases through both matrix cracks and interface gaps produced by boria volatilization, and the formation of oxides on the newly exposed surfaces of fibers, matrix, and coating.