Superhydrophobic PDMS@PEI-cCNTs wood with Joule heat and demulsification capability for oil-water emulsion separation

Superhydrophobic materials possess prospective applications of oily wastewater treatment due to their high efficiency and easy operation. Nevertheless, most superhydrophobic materials are difficult to separate oil-water emulsion, especially for highly viscous water-in-crude oil emulsion. Herein, a superhydrophobic wood with excellent Joule heat and demulsification was proposed by chemically treating the natural wood and subsequent coating of the carboxyl-modified carbon nanotubes (cCNTs) for providing conductive pathways, polyethylenimide (PEI) for supporting demulsification and polydimethylsiloxane (PDMS) for hydrophobic modification. The fabricated superhydrophobic PDMS@PEI-cCNTs wood displayed a water contact angle of 155o and great compression property with a nearly undamaged structure at a strain of 40 % after 50 compression tests, which could separate and recover oil from the oil-water mixture via absorption-extrusion process. Besides, due to the filtration and electrostatic interaction of the PDMS@PEI-cCNTs wood, the water-in-oil emulsion was demulsified quickly with a separation efficiency greater than 99.7 %. Meanwhile, the PDMS@PEI-cCNTs wood showed a good Joule heat capability, and the surface temperature reached 160 °C at 35 V of voltage within 120 s, which largely reduced the viscosity of water-in-crude oil emulsion. Thus, the PDMS@PEI-cCNTs wood was successful in separating the water-in-crude oil emulsion via Joule heat capability with a separation rate of 4.33 × 104 kg·m−3·h−1 and a separation efficiency of 93.4 %. The material developed in this study has wide range of applications in treating the stable crude oil-water emulsion with high viscosity.