Development of a novel fabricating thin-walled TA2 titanium tube via high-frequency induction welding

Due to the problems of low welding efficiency, large heat-affected zone, and poor welding quality in the process of welding thin-walled titanium tubes by argon arc welding, there are few studies on the use of high-frequency induction welding (HFIW) of thin-walled titanium alloy tubes. The evolution law of weld microstructure and mechanical properties of the thin-walled titanium tube needs to be further studied because of rapid welding speed and the small heat-affected zone of HFIW. Therefore, a novel manufacturing method via high-frequency induction welding is proposed in this paper to solve the existing problems. With an industrial-grade titanium TA2 tube (wall's thickness is 0.5 ​mm) as the research object, a comparative study is conducted in this research to examine the morphology, microstructure, microhardness, and tensile characteristics of welded joints at different welding power. The findings demonstrated a significant efficacy of HFIW in resolving these challenges. The mechanical properties and microstructue of heat-affected zone (HAZ) were characterized. The lowest hardness is measured at 202 HV, while the base material was recorded as 184 HV, when the welding speed of HFIW is set at 50 ​m/min. Meanwhile, the heat-affected zone has the highest hardness at 224 HV, a tensile strength of 446.8 ​MPa and a post-fracture elongation of 16%. The results showed that HFIW can not only greatly improve the welding efficiency, significantly improve the microstructure of weld joint and HAZ, and improve the mechanical properties of thin-walled titanium pipe, but also provide a highly feasible welding method for welding ultra-thin-walled pipes.