Synthesis and characterization of polycarbonates by melt‐phase interchange reactions with alkylene and arylene diphenyl dicarbonates

Abstract Alkylene and arylene diphenyl dicarbonates were used as monomers for the preparation of polycarbonate polymers. The diphenyl dicarbonates were first prepared from dihydroxy compounds and phenyl chloroformate. The polycarbonates were then prepared by the melt‐phase polycondensation of these diphenyl dicarbonates with dihydroxy compounds as monomers. The same polycarbonates were also synthesized by a different route involving the polycondensation of a different arylene or alkylene diphenyl dicarbonates with bisphenol A diphenyl dicarbonate to give another series of polycarbonates. The process involved precondensation under a stream of nitrogen and then melt polycondensation at a high temperature and low pressure. The prepared polycarbonates were characterized by inherent viscosity measurement, Fourier transform infrared spectroscopy, 1 H‐NMR and 13 C‐NMR spectroscopy, and powder X‐ray diffraction. The thermal properties of the polycarbonates were studied with differential scanning calorimetry and thermogravimetric analysis. With alkylene or arylene diphenyl dicarbonates as monomers, the polycondensation reactions led to the formation of polycarbonates with inherent viscosities of up to 0.68 dL/g and with high thermal stability. The glass‐transition temperature values of the polycarbonates were in the range 24–130°C. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3597–3609, 2006