Characterization of compressive fatigue behavior and acoustic emission analysis of Ti6Al4V cellular lattice materials fabricated by laser powder bed fusion

Abstract This study investigates the mechanical properties and fatigue performance of Ti6Al4V cellular lattice materials (CLMs) featuring five distinct unit cell types (BCC‐Z, BCC, Octet, Truncated cuboctahedron [TCO], and Trabecular) at a relative density of 25%. Compression tests were conducted to assess static properties, including Young's modulus and yield strength. Subsequently, compression–compression fatigue tests ( R = 0.1) were performed to evaluate fatigue behavior. Acoustic emission analysis was employed during static and fatigue tests to explore the potential for failure prediction. Results reveal that BCC‐Z and TCO exhibit slightly higher Young's moduli, surpassing 20 GPa, while BCC, Octet, and Trabecular display moduli ranging from 6 to 12 GPa. Regarding normalized fatigue behavior, BCC‐Z demonstrates superior fatigue resistance, followed by TCO. Notably, the acoustic emission parameters significantly correlate with the unit cell type. Lastly, a strong relationship between the initiation of failure and changes in acoustic emission parameters is observed, establishing a meaningful link between the static and fatigue curves and acoustic emission results.