Experimental investigation of hydrogen production performance of various salts with a chlor-alkali method

In this experimental study, the hydrogen production performance of aqueous solutions of NaCl, KCl, and CaCl2 salts via an electrochemical method through a chlor-alkali reactor is investigated. For this purpose, a laboratory-scale reactor consisting of anode and cathode compartments is built. The compartments of the reactor are separated by a cation exchange membrane which prevents the mixing of anolyte and catholyte solutions and also allows positive ions (Na+, K+, and Ca2+) and some water to pass through. Electrodes made of 316 stainless steel are used in the compartments of the reactor due to their economic efficiency. While the anode compartment of the reactor is fed with the aqueous solutions of NaCl, KCl, and CaCl2 salts one by one, the cathode compartment is fed with one of the diluted aqueous solutions of NaOH, KOH, and Ca(OH)2 bases depending on the type of salt used. Experiments are carried out at three different cell voltages (3, 4, and 5 V) and three different cell temperatures (30, 50, and 70 °C), and five different electrolyte flows (0.4, 0.6, 0.8, 1.0, and 1.2 g/s). Since the reactor dimensions are very small, experiments are also carried out with small changes in the electrolyte mass flow rate. It is observed that active chlorine gas causes serious contamination in the anode compartment and erosion on the electrode in this compartment. Therefore, the expected chlorine gas output from the anode compartment of the reactor is not observed. Luckily, a significant amount of hydrogen gas output is observed from the cathode compartment of the reactor. The minimum hydrogen production rate is 37.23 mL/h when the aqueous solution of CaCl2 is used with a mass flow rate of 0.4 g/s and cell voltage of 3 V at the cell temperature of 30 °C. The maximum hydrogen production rate is 437.72 mL/h when KCl salt solution is used with a mass flow rate of 1.2 g/s and cell voltage of 5 V at the cell temperature of 70 °C.