Constructing sandwich-like microstructure based on multi-nanofibers to accelerate proton conduction at subzero temperature

The well-ordered microstructure has been demonstrated to accelerate the proton conduction process through reducing proton conduction resistance. In this research, the proton exchange membranes (PEMs) with sandwich-like microstructure have been constructed based on Kevlar nanofibers and bifunctional nanofibers of chitosan (CS) with polyvinyl alcohol (PVA). The CS/PVA bifunctional nanofibers (CPNF) layer has been prepared with electrospinning process, which is stably adhered to the Kevlar nanofibers layer owing to compatible interfacial property. The fine structure stability without layer separation is achieved even with phosphoric acid (PA) molecules doping in the prepared PA doped composite membranes. The fibrous microstructure accelerats proton conduction through regulating proton conduction pathways. The objective of accelerating proton conduction at subzero temperature has been realized, reflecting in high and stable proton conductivities. For instance, the (Kevlar/CPNF/Kevlar)/PA membrane exhibits proton conductivities of 9.75 × 10−3 S/cm at −30 °C and 8.22 × 10−2 S/cm at 30 °C. Most importantly, the fine proton conductivity stability is identified by the results of the cycle test and long-term test. Specifically, the proton conductivities are respectively 8.62 × 10−3 S/cm at −30 °C and 8.07 × 10−2 S/cm at 30 °C after a five heating/cooling cycle process. The proton conductivities remain 2.97 × 10−2 S/cm at −25 °C and 7.19 × 10−2 S/cm at 30 °C after a 1032 h non-stop test. Additionally, the single proton exchange membrane fuel cell with the (Kevlar/CPNF/Kevlar)/PA membrane exhibits the peak power densities of 279.5 mW/cm2 at 100 °C and 352.7 mW/cm2 at 130 °C.