Regulating the morphology of nanofiltration membrane by thermally induced inorganic salt crystals for efficient water purification

Nanofiltration (NF) membrane typically prepared by interfacial polymerization (IP) technology is facing the problems of low permeance and flux-selectivity trade-off effect, which will seriously affect the efficiency of water purification. Here, novel NF membranes with a thin and crumpled polyamide (PA) layer were obtained by introducing low concentration of soluble inorganic salts (≤2 wt%) in the IP process and thermally induced crystallization of inorganic salts in the heat treatment process. The forces generated by the growth of inorganic salt crystals inevitably stretched the nascent and flexible PA layer, and further the inorganic salt crystals can sacrifice themselves in water, contributing to the formation of a thin and rough PA layer with crumpled nanostructure. Using NaCl as an example, the resulting NF membrane exhibited the permeation flux as high as 84 L/m2 h at 4 bar while maintaining a high rejection of 96.2% for Na2SO4. Meanwhile, it is universal for other soluble inorganic salts such as KCl, Na2SO4, KNO3 and CaCl2 to improve the filtration performance of NF membrane. This study is the first to combine the growth of inorganic salt crystals with the morphology regulation of PA active layer in the heat treatment process, which will further expand the research method of NF membrane with efficient water purification.