Abstract Fracture toughness of friction stir welded titanium alloy joints was investigated using Compact tension (CT) toughness specimens. The fracture toughness slightly decreases to about 90% of the fracture toughness of base metal. The fracture surface was mainly ductile fracture mechanism with a large number of dimples. The crack propagation path was straight and mixed with intergranular and transgranular fracture. The stir zone of joint has a large number of fine ɑ grains with some dislocations. For texture, the stir zone has hard orientation {0002} 2 ¯ 0>, the directions of cylinder and plate thickness are parallel. The reduction of fracture toughness in the stir zone is mainly related to microstructure and texture.