Investigation of the Mechanical Reliability of a Velostat-based Flexible Pressure Sensor

The technological advancements in healthcare monitoring devices, automation, consumer electronics, and soft robotics have resulted in extensive research in flexible pressure, force, and tactile sensors. Piezoresistive sensors are the most widely used flexible pressure sensors due to their low-cost fabrication, high flexibility and simple data-acquisition circuits. In this paper, we report the bending response of a velostat-based flexible pressure sensor by examining its reliability when subjected to repeated mechanical stress. The observed deviation in output voltage was 0.95% for 15 mm, 0.95% for 20 mm, 0.97% for 25 mm, and 2.2% for 30 mm bending radii, for 150 bending cycles, with respect to the flat position. We present a two-parameter (a, b) calibration for the pressure sensor with a fixed bias resistance in the readout circuit. This model can be used to further minimize the deviation due to bending cycles. The results obtained from the experimental research have shown a practical possibility of implementing velostat-based sensors for both static and dynamic flexible systems.