Analysis of Mechanical Stress and Vibration Reduction of High-Speed Linear Motors for Electromagnetic Launch System

This article presents a structural strength analysis and noise reduction method for high-speed long primary moving-magnet-type linear synchronous motors (MMT-LSMs) applied to electromagnetic launch systems under high acceleration. The stresses and deformations of the mover and frame at different mover offset distances are analyzed and calculated to reveal that the permanent magnets (PMs) placed ectally on both sides of the mover core are easily damaged and need to be protected by sleeves. Then, the mover stresses with different sleeve materials and varied PM-sleeve interference values are compared for subsequent optimization. Furthermore, tooth harmonic is the main cause of vibration and noise when electromagnetic force waves are exerted on this MMT-LSM. Three improved methods are discussed comprehensively to reduce vibration and noise, including pole/slot combination, slot width, and pole arc coefficient. Finally, the experiment platform is built with the implementation of the modal and vibration acceleration experiments to verify the proposed analysis method.