Simulation and Optimization of Distillation Processes for Separating a Close-Boiling Mixture of n-Butanol and Isobutanol

Separation of close-boiling mixtures by conventional distillation consumes a large amount of energy because of the very high reflux ratio required. Mechanical vapor recompression heat pumps (MVRHPs) can recycle the energy of the vapor and can thus be used in such distillation processes to save energy. Three different distillation schemes, namely, conventional distillation, top MVRHP distillation, and bottom-flashing MVRHP distillation, were simulated for the separation of the close-boiling mixture of n-butanol and isobutanol using Aspen Plus to determine the economically best option. The research results indicate that, compared to conventional distillation, the energy savings for bottom-flashing MVRHP distillation and top MVRHP distillation can reach 67.92% and 72.92%, respectively, and the TACs correspondingly decrease by 71.74% and 75.57%.