In situ formation of a nickel-iron-sulfur bifunctional catalyst within a porous polythiophene coating for water electrolysis

Developing readily scalable synthesis techniques for electrocatalysts is highly desirable for large-scale high-efficiency energy storage by water electrolysis. In this work, a coupled procedure of direct electrodeposition and in situ chemical transformation is presented to synthesize a nickel-iron-sulfur (Ni–Fe–S) composite catalyst. A polythiophene (PTh) coating with abundant micro/nano holes is directly deposited on graphite electrode at a constant potential. Two precursor solutions were injected onto and completely absorbed by the porous PTh coating, within which they spontaneously combine to form active species for catalysis. The PTh coating functions as a monolithic conductive matrix that well captures and disperses the catalyst species and thus decreases the contact resistance across the phase interfaces. The prepared catalyst shows a high catalytic performance for both hydrogen and oxygen evolution reactions. It requires a full cell voltage of about 2.0 V to afford a current density of 100 mA cm−2 in 1.0 M KOH, with no activity degradation at least for 24 h. The active species for the cathodic and anodic catalysis are different and discussed separately. This work indicates that in situ chemical synthesis within a porous conductive polymer coating is a promising approach for preparing high efficiency electrocatalysts.