Recycling of PFSA-Based Membranes and Their Re-Application in PEM Fuel Cells

The commercialization of PEM fuel cells offers a promising opportunity to overcome our dependence on fossil fuels and provides an attractive alternative for automotive and stationary power applications.[1] However, PEMFCs are still costly in production, with the main cost factor due to the fabrication of the perfluorosulfonic acid (PFSA)-based proton exchange membrane and the noble metal catalysts.[2,3] Recycling of these components could increase the economic attractiveness of PEMFCs. However, while the high resistance of the ionomer membrane to thermal and chemical degradation is favorable for their use in fuel cells, it also makes membrane recycling a major challenge. Here, we present a newly developed recycling strategy to recover PFSA-based membranes after operation by a hydrothermal treatment. Both short side chain (SSC) and long side chain (LSC) ionomers with EWs of 800 and 1000 were investigated. In contrast to previously published methods, we were able to recover the PFSA ionomer by using water instead of high-boiling organic solvents, such as DMF or DMSO.[4,5] The recycled membranes were obtained from the recycled PFSA ionomer solution by doctor-blading. They were investigated by in-situ Raman techniques for studying the water uptake and analyzed by IR and small-angle X-ray scattering (SAXS) techniques to get a more detailed insight into their morphology. In single cell tests at standard (80 °C) and enhanced (up to 130 °C) PEMFC operating temperatures, the recycled membranes showed an increased cell performance as compared to the pristine 3M-800EW membrane. Solid-state NMR measurements confirmed that no chemical changes in the membrane occurred due to the heat-treatment process. We assume that the observed performance boost can be attributed to an increased water uptake and retention. Furthermore, a change in the polymer matrix formation may be responsible for the observed behavior, which led to an expanded water filled channel structure, where water can accumulate to facilitate proton diffusion as H 3 O + through the channels. To confirm this assumption, the morphology of the recycled membranes will be investigated by in situ SAXS measurements at different temperatures and degrees of hydration. [1] I. Staffell, D. Scamman, A. Velazquez Abad, P. Balcombe, P. E. Dodds, P. Ekins, N. Shah, K. R. Ward, Energy Environ. Sci. 2019 , 12 , 463–491. [2] J. Fan, M. Chen, Z. Zhao, Z. Zhang, S. Ye, S. Xu, H. Wang, H. Li, Nat. Energy 2021 , 6 , 475–486. [3] D. Papageorgopoulos, Fuel Cell R&D Overview. 2019 Annual Merit Review and Peer Evaluation Meeting , 2019 . [4] Q. Xu, X. Chen, S. Wang, C. Guo, Y. Niu, R. Zuo, Z. Yang, Y. Zhou, C. Xu, Energies 2022 , 15 , 8717. [5] H. F. Xu, X. Wang, Z. G. Shao, I. M. Hsing, J. Appl. Electrochem. 2002 , 32 , 1337–1340.