Lightweight polyurethane composite foam for electromagnetic interference shielding with high absorption characteristic

Due to the rapid growth of electronic equipment technology, efficient electromagnetic shielding materials are needed for equipment and human protection. Among them, foam shielding materials with absorption as the primary mechanism have higher application value than highly reflective materials. Highly absorbing shielding materials can reduce the secondary pollution caused by electromagnetic wave reflection. In this study, we added Fe3O4@Polyvinyl alcohol (Fe3O4@PVA) and graphene oxide@silver (GO@Ag) into the polyurethane (PU) matrix and constructed Fe3O4@PVA and GO@Ag/PU composite foam by foaming. Fe3O4@PVA and GO@Ag form an excellent network structure in the PU foam skeleton, significantly improving its electromagnetic shielding effectiveness (EMI SE) and mechanical properties. The shielding effectiveness reached 30.9 dB with a specific EMI SE (SSE) of 274.9 dB × cm3 × g-1 at a Fe3O4@PVA filling of 7 wt%, where the electromagnetic wave absorption accounted for more than 80 % of the total EMI SE, proving absorption as the primary shielding mechanism. The results show that Fe3O4, as a ferromagnet, has both the dielectric loss of ferroelectric materials and the hysteresis loss of ferromagnetic materials in electromagnetic shielding, effectively improving the wave absorption performance of composite shielding materials. Therefore, this work provides a promising idea for efficient and lightweight wave-absorbing shielding materials in aerospace, portable electronic devices and lightweight wearable devices.