Investigate the optimum design of atomizing nozzles for coal dust suppression by using multifactor level response surface methodology

Mechanized coal extraction generates substantial dust, adversely affecting the physical and mental wellbeing of underground workers and degrading the operational environment. To address the limitations of traditional spray systems, which often suffer from poor atomization effects and limited ability to withstand wind interference, the innovative vortex atomizing nozzle has been developed specifically for dust suppression. This advanced solution was rigorously tested through detailed numerical simulations and comprehensive experimental investigations. These studies focused on examining the impact of critical parameters, including the velocity at the airflow director's exit, the angle of the exit hole, and its radius, on the efficacy of dust suppression. Findings highlighted the paramount importance of the airflow director's exit velocity in enhancing dust removal, with the exit hole's radius having the least impact. Optimal conditions for dust suppression were identified as an airflow director exit velocity of 20 m/s, an angle of 60°, and a radius of 0.6 mm. Field validations under these optimum parameters demonstrated unparalleled dust control efficiency, achieving a reduction in coal dust concentration exceeding 90 %. This apparatus offers a highly effective, user-friendly solution for comprehensive coal dust management across various mine locations.