Mechanical Flotation of Mineral Particles with an Underwater Speaker

This paper aims to demonstrate a safe, non-chemical approach for improving the efficiency of froth flotation. Laboratory scale flotation tests for quartz particles of different sizes (< 20 µm, 20–38 µm, 38–75 µm, 75–106 µm, 106–150 µm, 150–212 µm) with an ether amine collector at different dosages were conducted in batch mode by using a bottom-driven mechanical flotation cell. An underwater loudspeaker was placed in the flotation pulp phase. The solids concentrations tested were 5% and 20% by weight. The results showed that acoustic sound (at 375 Hz and 77 decibels) increased the flotation recovery by at least 6% over a broad particle size range (i.e. 20–212 micron). The results also suggested applying acoustic sound in a flotation system can improve flotation recovery to a larger extent at a lower reagent dosage. An advantage of having the loudspeaker immersed in the pulp phase rather than in air above the flotation cell was the substantially reduced noise level. The present study provides a potential approach for improving flotation performance and reducing the chemical reagent consumption in flotation cells.