Composition Design and Properties Characterization of Laser‐Cladded Ni 51.6 Ti 34.4 Cu 14 Coating on AZ91D Magnesium Alloy

The bottleneck challenge of laser‐cladded coating preparation of magnesium alloys is the low melting point of alloys. This greatly restricts the selection of coating material. In this article, the composition of Ni–Ti–Cu coating is designed by cluster line criterion, and the thermal properties of the coating are simulated by JMatPro software. Through the analysis of simulation results, the Ni 51.6 Ti 34.4 Cu 14 coating is selected and successfully prepared on AZ91D magnesium alloy via laser cladding technology. Then the microstructure, wear resistance, and corrosion resistance of the coating are studied in detail. The results of X‐Ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectrometer (EDS), and transmission electron microscope (TEM) demonstrated that there is a good metallurgical bond between the coating and the substrate, and the coating is mainly composed of Ni 3 Ti, TiNi 0.8 Cu 0.2 , and (Cu, Ni) solid solution phases. Also, there are no obvious pores and crack defects in the coating. Remarkably, AZ91D alloy showed significant improvement in corrosion resistance and wear resistance. Among them, the wear volume of the coating is decreased by 71.9% than that of AZ91D alloy. In particular, the corrosion current density of the coating is three orders of magnitude lower than that of AZ91D alloy.