Effect of nano-silica modified resin on the interface strength and toughness of Al/CFRP hybrid laminates

In order to improve the interfacial strength and toughness of aluminum alloys and CFRP (carbon fiber reinforced plastics) hybrid laminates, modified resin with lower porosity was prepared by adding nano silica treated with silane coupling agent into epoxy resin. Al/CFRP hybrid laminates with modified resin were prepared by physical liquid deposition method and hot-press process. The strength and toughness of Al/CFRP hybrid laminates with modified resin were evaluated by tensile shear test and end notch fracture (ENF) test. The experimental results showed that the interfacial shear strength of Al/CFRP hybrid modified resin laminates is 18.8±0.8MPa and the fracture energy is 1546.33±10.26 J /m2, which is 28.76% and 15.38% higher than that of Al/CFRP hybrid laminates with raw resin, respectively. The well-dispersed silicon nanoparticles effectively mitigate internal stress during the cross-linking process of the modified resin, thereby diminishing the dimensions of microcracks within the modified resin. The transition layer of the modified resin interface formed a cooperative and smooth structure. This structure can ensure that the transition of elements in the interface layer is smooth, and it is not easy to cause stress concentration. The formation of new bonds (C-Si bonds) at the interface of the modified resin indicates an enhancement of bonding strength at the interface, superimposing upon van der Waals forces, thereby enhancing the adhesive strength of the modified resin interface.