Development and characterization of engineering plastic diaphragm for alkaline water electrolysis

Research on carbon dioxide free energy sources is increasing due to climate change, with green hydrogen gaining significant attention for its eco-friendly production process. This study focused on creating a diaphragm for alkaline water electrolysis using the TIPS method, utilizing the engineering thermoplastics PEEK and PPS for their excellent mechanical properties and heat resistance. DPK was employed as a diluent, and the phase diagram was established by measuring the crystallization temperature and cloud point based on polymer content. The morphology of the diaphragm, both surface and cross-section, was observed using an SEM, while tensile strength, alkaline stability, and permeability tests assessed its suitability for alkaline electrolysis conditions. The diaphragm with a polymer content of 20 wt% demonstrated a mechanical strength of 31.9 MPa, making it viable for operational use in alkaline electrolysis. All the diaphragms exhibited exceptional alkali resistance, with weight changes of less than 1 % in a 25 to 30 wt% KOH solution. Additionally, permeability tests indicated that permeability decreased as polymer content increased. Electrochemical evaluations revealed that the 20 wt% polymer content diaphragm achieved the best performance, delivering 188.7 mA/cm². This study confirms the potential of using these diaphragms in efficient and sustainable alkaline water electrolysis systems.