Kink-mediated high strength and large ductility via nanocrystallization in a tough titanium alloy

Titanium (Ti) alloys, which are highly promising as structural materials in critical industrial applications, generally require high strength and ductility, particularly high fracture toughness. However, the conventional approach of enhancing strength through mechanical processing to induce dislocations often leads to a compromised ductility known as the strength-ductility trade-off. Here, we develop a new strategy of the nanocrystallized kinks to overcome this issue in Ti-11V metastable β-Ti alloys via combining industrially used cold forging (CF) and cold rolling (CR) processes. Deformation kinks are firstly activated by CF, and subsequently they are fragmented into nanograins during CR, architecting nanocrystallized kinks in the coarse-grained matrix. This unique microstructure effectively balances the strength-ductility conflict, endowing this Ti-V binary alloy with high yield strength ∼1200 MPa, appreciable ductility ∼17% and high fracture toughness ∼ 52.0 MPa·m½, which is superior to numerous multielement engineering Ti alloys. This design strategy of nanocrystallized kinks can be extended to other engineering materials, e.g., Mg and Zr alloys, for advanced performance at large industrial scales.