Evolution of porous structure on Al–Cu–Fe quasicrystalline alloy surface and its catalytic activities

In present investigation, the selective removal of Al from the quasi-lattice sites of quasicrystalline alloy surface was examined in order to produce the nano-particles of metal/metal oxides within the micro-porous network. Al was selectively etched from both the as-cast as well as annealed Al63Cu25Fe12 quasicrystalline alloys through the treatment with 10 mol NaOH solution at different time interval. In the as-cast sample, higher density of porosity was observed compared to that of annealed alloy. However, dealloying specifically for 4 and 8 h yielded nano-size particles on quasicrystalline surface (of both the alloys) in which very fine particles were detected at 8 h. The increase in density and decrease in size of the nano-particles was found with dealloying duration. X-ray diffraction analysis was performed to characterize the samples. Scanning electron microscopy, transmission electron microscopy and energy dispersive X-ray analysis were carried out to investigate the surface microstructure, internal morphology and chemical composition. The chemical dealloying treatments yielded nano-particles of Cu and Fe along with their oxides on the quasicrystalline surface. Furthermore, the catalytic activity of leached quasicrystalline materials was evaluated towards degradation of non-biodegradable and hazardous methylene blue (organic dye).