Mechanical, thermal, and morphological properties of graphene reinforced polycarbonate/acrylonitrile butadiene styrene nanocomposites

Nanocomposites of polycarbonate/acrylonitrile butadiene styrene (PC/ABS) with (70/30) composition containing different amounts of graphene nanoplates (GNPs) (1, 3, and 5 wt%) were prepared by melt‐blending in a twin‐screw extruder. The structural, morphological, mechanical, and thermal properties of the nanocomposites were investigated. The Young's modulus and flexural modulus of the nanocomposites were increased by 30 and 54%, respectively, when 3 wt% GNPs was added. The flexural strength and tensile strength of the PC/ABS/GNPs nanocomposites increased up to a loading of 3 wt% GNPs. The incorporation of GNPs enhanced the thermal stability and char yield of the nanocomposites. X‐ray diffraction and field emission scanning electron microscopy showed uniform dispersion and alignment of GNPs in PC/ABS matrix. The interaction between the GNPs and the PC/ABS matrix were confirmed by Fourier transform infrared spectra. Therefore, the PC/ABS/GNP nanocomposites with improved flexural and tensile properties, without loss of extensibility and good thermal properties may have promising applications in automotive, electric tools, household, communication, and safety appliances. POLYM. COMPOS., 37:1633–1640, 2016. © 2014 Society of Plastics Engineers