Development of Structure and Properties during Spunbonding of Metallocene Catalyzed Polypropylene

Spunbonding is one of the most widely used processing techniques to convert polymers into nonwoven fabrics. metallocene-catalyzed polypropylene is becoming more and more important. A study was carried out to understand the development of structure and properties of a metallocene-catalyzed isotactic polypropylene during spunbonding. This research was conducted using the Reicofil spunbond line at the University of Tennessee, Knoxville. The filaments at three different throughput rates were studied for tensile properties and for structural features by birefringence, X-ray diffraction, and thermal measurements. The fabrics produced at different process conditions were tested for various mechanical properties. The failure mechanism of the fabrics at different bonding temperatures was studied using the scanning electron microscope. The results are compared with a conventional polypropylene processed under similar conditions. The results showed that the mPP produced fabrics with better strength and elongation at comparable processing conditions. Also, failure mechanisms were found to be different for the fabrics produced from the two polymers, which are due to differences in the produced structures.