High-performance lithium-ion batteries with 1.5 μm thin copper nanowire foil as a current collector

Cu Foil, a thin sheet of Cu, is the common anode current collector in commercial lithium ion batteries (LIBs) which accounts for ∼ 10 wt% of the total cell weight. However, thickness reduction of LIB-based Cu foils below 6 μm has been limited by the incapability of conventional rolling annealing or electrodeposition process. We here report a new type of Cu foil, so called Cu nanowire foil (CuNW foil), for use as an LIB anode current collector. We fabricate Cu NW foils by rolling press Cu nanowire fabric to reduce the thickness down to ∼1.5 μm with an areal weight down to ∼1.2 mg cm−2 and a density approximately 96% to that of bulk Cu. The rough surface and porous structure of CuNW foil enable better wetting and adhering properties of graphite slurry on foil. In full cell examination, a cell of a areal capacity of 3 mAh cm−2 exhibits 83.6% capacity retention for 600 cycles at 0.6 C that meets the standard specification of most commercial LIBs. As a proof-of-concept of demonstration, we fabricate a 700 mA pouch-type battery implemented with graphite-Cu NWs foil anodes to serve as energy supply to operate electronic devices.