Hybrid ratio optimizations on ballistic penetration of carbon Kevlar UHMWPE fiber laminates

Fiber hybrid is a promising strategy for improving ballistic penetration behaviors of fiber-reinforced laminated composites. Ballistic impact performance of hybrid fiber laminates against projectiles depends on various parameters not only with respect to the material properties, fiber types, yarn properties, fabric structures of the constituent plies but also with the hybrid configuration, material combinations and stacking sequences. It has a substantial growth demand to obtains the optimal hybrid design of the fiber hybrid composites, for maximizing the potential of the constituent materials and improving the overall anti-impact performance of the hybrid composites. However, the effect of the hybridization ratios on ballistic penetration behaviors of the hybrid composites is still infant. Here we report the hybridization ratios on ballistic impact damage of carbon/Kevlar/UHMWPE (ultra-high molecular weight polyethylene) hybrid laminates through ballistic impact experiments and three-point bending tests. The fiber hybrid laminates with different hybrid ratios had been fabricated and studied under the impact of FSP (fragment simulating projectiles). The effect of the hybridization ratios on the flexural behaviors, ballistic curves, energy absorptions and damage modes were investigated. The FEA (finite element analysis) was carried out from meso- to macro- scale model. We found that the flexural behaviors are related to the material properties and mechanical balance among different material components in the hybrid systems. The damage modes for various hybrid ratios have a typical impact damage mode like matrix cracking, fiber breakage and delamination. A rational accuracy in residual velocities and damage modes can be obtained between ballistic experiments and FEA results. The hybrid ratios would affect the stress wave propagation in the composites with a gradual attenuation development and lead to different failure mechanisms. This study is expected to reveal a fundamental failure mechanism for the fiber hybrid composites incorporated with three different fiber combinations in different hybrid ratios under ballistic impact. The results can provide important theoretical basis and experimental reference for designing and developing hard multiphase anti-impact composite structures.