Boric acid-regulated gelation and ethanol-assisted preparation of polybenzoxazine aerogels

Polybenzoxazine aerogels have gained widespread attention in recent years, but the prevalent use of hazardous solvents in the preparation process has severely impeded their further development and promotion for practical applications. Herein, using ethanol as a solvent, a strategy of boric acid-induced microstructure regulation is proposed to construct boron-doped polybenzoxazine (BPBz) aerogels, which provides a feasible approach to overcome the above situation. The introduction of boric acid enhances the backbone strength by forming intermolecular bridged structures between PBz chains and allows the use of ambient pressure drying. The resulting BPBz aerogel demonstrates high stiffness (specific modulus up to 255.97 kN·m·kg−1), low bulk density (0.203 g·cm−3), and low thermal conductivity (0.043 W·m−1·K−1), exhibiting excellent fire resistance when exposed to a 1200 °C flame (the self-extinguishing interval less than 1 s). More interestingly, the aerogel demonstrates intrinsic and tunable wettability that correlates with the morphology. Combining the environmentally friendly preparation strategy and these advantages, BPBz aerogels hold promise for thermal management and fire protection applications in energy-saving construction and other harsh conditions.