Preparation and characterization of core-shell structured CaCO 3 -SiO 2 and hollow silica nanoparticles and evaluation of their effects on cement mortar properties

CaCO3-SiO2 particles having a core-shell nanostructure were produced by a modified Stöber process using CTAB as a surfactant. Then, a porous structure composed of a silica shell was formed after the removal of the CaCO3 cores as templates from the nanocomposite. To evaluate phase constitutions and microstructures of prepared nanoparticles, XRD, TEM, and FESEM–EDX techniques were utilized. The main aim of this work was to examine the usability of prepared CaCO3-SiO2 and SiO2 hollow shell nanoparticles instead of OPC in structural applications. In this way, the mixtures of cement mortar were made by partial replacement of 1% of cement mass with prepared nanoparticles. The amounts of calcium hydroxide (CH), bound water, and calcium carbonate for the prepared mortars have been calculated after 7 and 28 days of hydration through thermal analysis of TG/DTG. The results indicated that the CH content decreased by adding prepared nanoparticles as a cement replacement. As CaCO3-SiO2 and hollow SiO2 nanoparticles were used, the compressive strengths of mortars were enhanced by 34 and 59%, respectively, after 28 days, which were higher than the increasing influences on flexural strengths (29 and 55%). The increasing intensity of the XRD peaks related to the C-S-H phases and the decline of the orientation index of CH in a mortar containing silica shell suggest that hydration was further completed, leading to a strength improvement. The SEM micrographs indicated that the addition of prepared nanostructures improved the interface properties inside mortar and caused the microstructure to be denser.