Evolution of the Pd0/PdO phase change on Pd-MCM-41 catalyst for efficient production of furfural from the fast pyrolysis of cellulose

Furfural (C5H4O2) is a high-value platform chemical that is traditionally derived from the solvolysis of hemicellulose. However, its production from pyrolysis is far from satisfactory. In particular, the abundant cellulose within lignocellulosic biomass has yet to be successfully upgraded into furfural. Consequently, the overall yield of furfural from a lignocellulosic biomass is extremely low. Herein, we report a facile heterogeneous catalyst prepared from a simple impregnation of palladium (Pd) onto MCM-41 mesoporous silica. The catalyst demonstrated a remarkably high selectivity of ∼58.5% and yield of ∼32.5 wt% for furfural from the fast pyrolysis of wet cellulose. It was also confirmed to reach a selectivity of 65.4% and yield of 44.5 wt% for furfural from wet xylan, as well as a furfural yield of 23.9 wt% from wet sugarcane bagasse. All these values are superior to the literature reports. Through advanced characterisation including in-situ synchrotron high-temperature XRD and DRIFTS measurement, the loading of Pd in a tiny quantity of 1 mol% was confirmed to be sufficient in enhancing the surface hydrophilicity of the MCM-41 support, promoting the adsorption of reactants especially the formaldehyde group (HCHO), as well as the desorption of the target product furfural. In addition, Pd oxide (i.e., Pd2+O) was confirmed to be the catalytic active site. However, it was partly reduced into metallic Pd0 during the cellulose pyrolysis, due to the preferred reduction by adsorbed formaldehyde group and other reductants including H2 and CO in the vicinity of the PdO sites on the Pd-O-Si interface. Nevertheless, the catalyst was proven to retain the memory of its initial state after combustive regeneration in air, having oxidation state of Pd, particle size, and dispersion degree being reversed to its original construction. Accordingly, its activity remained stable upon cyclic testing. All these results demonstrate a high practical viability of this heterogenous catalyst for the valorisation of cellulose-rich biomass, an otherwise abundant crop waste across the world.