Enhancing ORR activity and CO2 tolerance of Pr0.4Sr0.6Co0.2Fe0.8O3--based SOFC cathode through synergistic doping and surface modification

The development of cathodes with high catalytic activity and stability remains a critical challenge for the commercialization of solid oxide fuel cells (SOFCs). In this study, a novel approach combining doping and surface modification was employed to enhance the catalytic activity and CO2 resistance of Pr0.4Sr0.6Co0.2Fe0.8O3-δ (PSCF) cathode. Initially, Ni was partially substituted for Fe in PSCF, resulting in the reduction of the average bond energy of metal–oxygen, thereby increasing oxygen vacancy concentration and electrochemical activity. The polarization resistance of PSCFN0.1 at 800 °C was found to be 0.025 Ω·cm2, representing a 32.4 % reduction compared to PSCF. Subsequently, Pr(NO3)3 solution was impregnated on the surface of the PSCFN0.1 using a spin-coating technique, resulting in the formation of a PrO2/PSCFN0.1 heterostructure that significantly improved the oxygen reduction reaction (ORR) kinetics. At 800 °C, the polarization resistance of PrO2-PSCFN0.1 was only 0.016 Ω·cm2, a 56.8 % reduction compared to PSCF. Moreover, the peak power density of PrO2-PSCFN0.1 reached 1190 mW·cm−2 at 800 °C, representing a substantial increase of 207.4 % compared to PSCF. Furthermore, PrO2-PSCFN0.1-based full cell exhibited excellent performance stability and CO2 resistance. This work provides an effective strategy to explore novel cathodes for SOFCs.