High‐performance ZSR/P(MMA/BA) composites with enhanced thermal and excellent water resistance properties

Abstract Acrylate had developed rapidly because of its excellent chemical resistance, high‐gloss surface, and weather resistance. However, the poor heat resistance of acrylate limited its application in coatings. To overcome this problem, an organic–inorganic hybrid polymer of zirconium silicone resin (ZSR)‐modified acrylate has been successfully synthesized by solution polymerization. The results indicated that the heat resistance of acrylate was significantly improved due to the SiOSi and SiOZr structures of ZSR and the increased cross‐linking density induced by ZSR. After the incorporation of ZSR, the decomposition temperatures of 5% of acrylate increased from 300.4 and 349.2°C. The performance of the ZSR/(P(MMA/BA)) showed no significant change in uniformly heating at 200°C for 24 h. The composite films showed hydrophobicity, with the contact angles increasing to more than 90°. The S4 sample displayed the outstanding comprehensive performance, that is, 5% weight loss at 341.3°C, water contact angle of 97.9°, elongation at break of 852%, and tensile strength of 9.9 MPa. The high‐performance heat resistant coating is a promising material for application in architecture, decoration, and mechanical equipment.