Design and kinematics of a novel continuum robot connected by unique offset cross revolute joints

Abstract Continuum robots have continuous structures and inherent compliance, which can be used for accessing unstructured and confined space in many fields, such as minimally invasive surgery and aero-engine in-situ inspection. A novel continuum robot connected by unique offset cross shaft joints is proposed in this paper, which has excellent bending capacity and appropriate torsional stiffness. Meanwhile, a cable-driven system is designed to actuate it. Furthermore, the kinematic modeling and analysis are carried out. The mappings among robot's actuator space, joint space and task space are established step by step. Particularly, an improved inverse kinematics algorithm is proposed by combining the constant curvature method with the numerical iterative method. This combined inverse kinematics algorithm can effectively reduce the error of approximate solution derived by the traditional constant curvature method. Numerical simulations are conducted to verify the proposed algorithm and analyze workspace of the continuum robot. Finally, experimental prototype of the robot is built to verify its excellent bending capacity and the correctness of the proposed kinematic model.