Highly Active Ni–Ru Bimetallic Catalyst Integrated with MFI Zeolite-Loaded Cerium Zirconium Oxide for Dry Reforming of Methane

The dry reforming of methane (DRM) is a new potential technology that converts two major greenhouse gases into useful chemical feedstocks. The main challenge faced by this process is maintaining the catalyst with high catalytic activity and long-term stability. Here, a simple and effective preparation route for the synthesis of functional nanomolecular sieve catalysts (NiRu_xCZZ5) from kaolinite tailings was developed for dry reforming of methane with CO₂. The silica monoliths with flower-like spherical and micropore structures (ZSM-5) were prepared by crystal growth method, and the metal components were loaded by ultrasonic-assisted impregnation method. The NiRu_0.5CZZ5 catalyst exhibited excellent catalytic performance (maxmium CO₂ and CH₄ conversions up to 100 and 95.6%, respectively) and very good stability (up to 100h). The interfacial confinement and the strong support interaction are principally responsible for the excellent catalytic activity of the catalyst. The in situ DRIFTS was used to elucidate the possible carbon conversion steps, and stable surface intermediates were also identified.