Influence of NbC particles on microstructure and mechanical properties of AlCoCrFeNi high-entropy alloy coatings prepared by laser cladding

Recently, high-entropy alloys (HEAs) reinforced with ceramic particles have attracted increasing attentions due to their excellent hardness, strength and wear resistance. In this study, AlCoCrFeNi-xNbC high-entropy alloy (HEA) coatings (x = 10, 20, 30 wt%) were prepared by laser cladding. The phase constituents, microstructure and mechanical properties of the HEAs were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), electron back-scatter diffraction (EBSD), transmission electron microscope (TEM), microhardness and wear resistance tests. Due to the high entropy effect, the AlCoCrFeNi HEAs composites comprise only simple BCC and FCC structure phases. The addition of NbC particles results in a decrease in the fraction of the FCC phase. NbC particles are mainly distributed at the grain boundary in the HEAs with the addition of NbC. NbC particles have an advantage on the inhibition of HEA grain growth due to a strong pinning effect. The microhardness and the wear resistance of HEA composite improved significantly with the addition of NbC particles. A good comprehensive mechanical properties was obtained at the HEA with the addition of 20 wt% NbC particles. For the 20 wt% NbC-adding HEA, the average Vickers hardness is 525 HV, the average friction coefficient value is 1.023 and the mass loss is 1.05 mg.