Perforation and penetration of aluminium target plates by armour piercing bullets

Experimental, analytical and numerical simulations were performed to study the ballistic resistance of 6061-T6 aluminium plates subjected to a normal impact of small calibre armour piercing bullets. Two types of bullets were used, steel and tungsten carbide core bullets. Three plate thicknesses, 101.6 mm, 76.2 mm and 25 mm, were considered. Bullets were impacted at ordnance velocity thus results range from deep penetration to complete perforation with residual velocity. Ballistic results, deformations of the plates and of the bullets are discussed and reproduced through numerical simulations using both LS-DYNA and ABAQUS solvers; analytical models by means of a cavity expansion approach are also used. Exploiting analytical and numerical models the ballistic behaviour of the two bullets on the three plates is discussed with emphasis on the capability of the models to reproduce the physical features of the phenomena. X-ray diffraction measurements for the residual stress patterns of the plate's surface were also performed on all of the plates both before and after the tests and the experimental measurements are compared with the numerical model results. A specific discussion about tungsten carbide core bullet behaviour is reported highlighting the importance of the sabot in the impact phenomena. Although the work focuses on monolithic plates, the results and discussion can be of interest for the design of optimised multilayer armour shields.