Analysis of Formation Mechanisms of Sugar-Derived Dense Carbons via Hydrogel Carbonization Method

Four kinds of sugar (glucose, fructose, sucrose, and maltose) were selected as carbon precursors, and corresponding dense carbon products were prepared using a novel hydrogel carbonization method. The carbonization processes of sugar-polyacrylamide (sugar-PAM) hydrogels were studied in detail. The molecular structures in the raw materials were analyzed by proton nuclear magnetic resonance spectroscopy (1H NMR). Samples prepared at different temperatures were characterized by thermogravimetry analysis (TGA) and Fourier-transform infrared (FTIR) spectroscopy. The morphology and microstructure of sugar-derived carbons were confirmed by field-emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD). The results indicated that the sugar solution was surrounded by PAM with a three-dimensional network structure and formed hydrogels in the initial stage. The sugar solution was considered to be separated into nanocapsules. In each nanocapsule, sugar molecules could be limited within the hydrogel via walls formed by PAM chains. The hydroxyl group in the sugar molecules connected with PAM by the hydrogen bond and intermolecular force, which can strengthen the entire hydrogel system. The self-generated pressure of hydrogel constrains the foam of sugar during the heat treatment. Finally, dense carbon materials with low graphitization instead of porous structure were prepared at 1200 °C.