Understanding the helicoidal damage behavior of bio-inspired laminates by conducting multiscale concurrent simulation and experimental analysis

Bio-inspired helicoidal structures exhibit excellent fracture toughness. A multiscale concurrent simulation of the damage propagation process is critical for understanding the fracture behavior of such structures with pre-existing cracks. However, such an analysis is extremely challenging owing to computational complexity. In this study, the in-plane critical stress intensity factor and energy release rate of six different helicoidal carbon-fiber-reinforced plastic structures are measured experimentally by conducting a single-edge-notch bending test. The damage distribution of the different structures is examined by performing computed tomography scanning. Several multiscale concurrent analyses are conducted by using the self-consistent clustering analysis method to study the specific damage propagation process and evaluate the fracture toughness contribution of different layers. The results indicate that the pitch angle significantly impacts the fracture toughness, whereas the stacking mode changes the crack propagation orientation. When the pitch angle is appropriately adjusted, the fiber damage length is enhanced, resulting in a significant increase in the fracture toughness. The interaction between fiber damage, matrix damage, and hybrid damage during the failure process is interpreted using the dissipated energy ratios of the fiber damage layer, transition layer, and matrix damage layer.