Machine Learning-Assisted Design of Thin-Film Composite Membranes for Solvent Recovery

Organic solvents are extensively utilized in industries as raw materials, reaction media, and cleaning agents. It is crucial to efficiently recover solvents for environmental protection and sustainable manufacturing. Recently, organic solvent nanofiltration (OSN) has emerged as an energy-efficient membrane technology for solvent recovery; however, current OSN membranes are largely fabricated by trial-and-error methods. In this study, for the first time, we develop a machine learning (ML) approach to design new thin-film composite membranes for solvent recovery. The monomers used in interfacial polymerization, along with membrane, solvent and solute properties, are featurized to train ML models via gradient boosting regression. The ML models demonstrate high accuracy in predicting OSN performance including solvent permeance and solute rejection. Subsequently, 167 new membranes are designed from 40 monomers and their OSN performance is predicted by the ML models for common solvents (methanol, acetone, dimethylformamide, and n-hexane). New top-performing membranes are identified with methanol permeance superior to that of existing membranes. Particularly, nitrogen-containing heterocyclic monomers are found to enhance microporosity and contribute to higher permeance. Finally, one new membrane is experimentally synthesized and tested to validate the ML predictions. Based on the chemical structures of monomers, the ML approach developed here provides a bottom-up strategy toward the rational design of new membranes for high-performance solvent recovery and many other technologically important applications.