Thermodynamic modelling assisted three-stage solid state synthesis of high purity β-Ca3(PO4)2

A three-stage solid state synthesis assisted by thermodynamic modelling was developed to prepare highly pure (>99 %) beta tricalcium phosphate (β-TCP) powder. The optimal synthesis temperature was experimentally determined to be 1000 °C in good agreement with the theoretical calculations. The synthesis design described here has substantially improved the product quality and eliminated the presence of secondary phosphate phases compared to one- and two-stage methods investigated in this work. A comprehensive characterization of the material's structural, vibrational, and morphological characteristics was conducted. Rietveld refinement of the X-ray diffraction data confirmed the high purity of the samples. The crystal structure of the prepared β-TCP was determined and the refined unit cell parameters agreed well with the reference values. From infrared and Raman spectral analyses, the characteristics of β-TCP were observed and discussed in details. Furthermore, the morphology and elemental composition of the products were examined and found to be homogenous and impurity free. The reproducibility of the material was scrutinized and showed no significant data variations. Using our three-stage synthesis method, it is possible to produce β-TCP powder of high purity with consistent repeatability.