Numerical modeling and optimization of thermal insulation for liquid hydrogen storage tanks

Liquid hydrogen storage is one of the effective hydrogen storage methods due to its high density of 70.8 kg/m3 compared to gaseous hydrogen of 0.0838 kg/m3 at atmospheric pressure. Liquid hydrogen requires cryogenic storage technology, which minimizes heat flux by stacking multiple insulation layers in a high vacuum (10−1–10−5 Pa). However, large-scale tanks use a medium vacuum (100–10−1 Pa) to reduce maintenance expenses. Solid insulation is applied to prevent liquefaction of residual gas up to 150 K, followed by the stacking of multilayer insulation (MLI) with a vapor−cooling shield (VCS) to minimize the insulation thickness. In this study, a numerical model was developed to calculate the heat flux of a storage tank based on the physical tank shape. The insulation thickness was also optimized for two insulation systems (solid insulation + MLI and solid insulation + MLI + VCS). Optimal VCS placement on solid insulation, determined through sensitivity analysis, reduces 64.2 % of MLI layers under 5 Pa vacuum pressure. Total insulation thickness reduction of 51.4 % at 1 Pa vacuum pressure was obtained based on a hydrogen storage tank volume of 4200 m3. The effects of insulation thickness reduction are remained even when the vacuum pressure is increased to 5 Pa.