Structure design and separation test of a conical AC magnetic separator for recovering magnetite powder

In the dense-medium coal preparation process magnetite powder is used, however, due to poor recovery of the magnetite, the consumption of magnetite increases which ultimately reflects in the economics. In order to continuously and efficiently recover the magnetite, a novel three-phase conical magnetic separator based on the principle of an alternating magnetic field generated by a three-phase linear motor, was developed. The distribution law of the magnetic field in the separation chamber was studied, and the magnetic separator’s basic structure and parameters were determined. By varying the feed rate, coil current, coil turns, and particle size, magnetic separation experiments were conducted and compared with traditional magnetic separators. The results confirmed the excellent sorting performance of the conical AC magnetic separator.